Custom Rigging Components
Tailored Solutions for Performance and Safety
Purpose-built Rigging Components
We design and manufacture custom rigging components that are made to withstand the most demanding requirements for performance yachts and superyachts. Whether you need bespoke fittings, specialised hardware, our team delivers engineered solutions that combine durability, innovation, and decades of marine engineering experience.
Design
RigPro has a team of in-house engineers dedicated to designing tailored rigging solutions that meet ISO, Classification Society standards, NDT & Safety compliance, supported by traceable materials, documented testing, and certified personnel.
Every project begins with a detailed consultation to understand your yacht’s specifications and objectives. From there, our engineers guide the process through each stage:
Concept Development
Transforming your requirements into practical, high-performance design concepts.
Detailed Sizing and Load Analysis
Ensuring every dimension and material meets load and stress criteria.
Advanced 3D Modelling
Visualising and refining each component before production.
Precision Prototyping
Producing models when required to validate fit and function.
Finite Element Analysis (FEA)
Simulating real-world forces to test structural performance.
Iterative Refinement and Validation
Perfecting the design through testing to guarantee reliability in demanding conditions.
Materials
Every component is made using industry-leading materials chosen for their strength, corrosion resistance, and ability to endure the harshest of conditions at sea.
Our materials portfolio includes:
- Marine-grade stainless steels with tailored alloys and heat treatments
- High-strength titanium and aluminum
- Ultra-durable Nitronic for extreme load applications
- Advanced composites such as Orkot, Dixon, and Torlon
- High-performance engineering plastics like PETP, Vesconite, POM-C, and POM-H
- Hybrid metals including bronze, copper brass, and aluminum bronze.
By precisely matching each design to the ideal material, RigPro ensures every component achieves optimal efficiency, endurance, and performance.
Applications
Whether it’s custom fittings, specialised hardware, or ultra-lightweight rigging components for high-performance yachts, we deliver precision solutions tailored to your exact needs.
No matter how complex or unique the request, our team will work closely with you to design and produce components that meet the highest standards of performance, reliability, and integration.
Sucessful Client Collaboration
Collaboration is at the heart of everything that we do. Working closely with our clients, colleagues, and manufacturers, allows us to fully understand goals, timelines, and technical needs, ensuring every project is completed with due diligence and care.
By combining our technical expertise with the owner’s or skipper’s insights of their yacht, it means we can deliver smarter, stronger solutions that achieves results efficiently, without ever losing sight of the projects priorities.
Components & Parts
BATTEN CAR REPLACEMENTS
High-performance car systems serviced and replaced for optimal sail handling.
RIGGING & STRUCTURAL FITTINGS INSPECTION (WITH NDT) AND REPLACEMENT
- Chainplate pins and fittings
- Spreader roots, nuts, tangs, and through-bars
- Forward, diagonal, and aft rigging tangs and pin assemblies
- Backstay attachment systems
VANG & GOOSENECK ASSEMBLIES AND PINS (WITH NDT)
Ensuring safe load transfer and reliable boom operation.
MASTBASE ASSEMBLIES (WITH NDT)
Full inspection and replacement for integrity and alignment.
SHEAVE, DEFLECTOR & HALYARD LOCK ASSEMBLIES (WITH NDT)
Restoring smooth running and safety under load.
Our Process
Rig Pro Info Sheet:
Custom Rigging Components
RigPro has been with us since Svea’s launch, constantly refining and upgrading our Southern Spars rig to keep us at the front of the J Class fleet. Whether racing in the Med or the Caribbean, their engineering and composite expertise makes them the go-to team for everything. They deliver under pressure, complete urgent repairs and offering real-time support during regattas to keep us safe and competitive. In short, professional, responsive, and easy to work with, RigPro is a true one-stop shop.
Throughout my time as skipper of Cannonball, Platoon and Alkedo, RigPro has been a trusted partner of mine. They've supported us through emergencies, upgrades, and routine services.
Whatever we need, wherever we needed it, they are always reliable and quick to help.
Rig-Pro have been a consistent ally to our program for many years. On large sailing vessels details really matter and their team understands that. Support for all things spar/rigging related are thoughtfully considered and well executed.
Team members are always respectful to the yacht and crew. Knowledge is openly shared. No task is too great or too small. It is a pleasure to work with such a specialized company that remembers that a satisfied customer is the true gauge of success.
The idea of fitting a 20-year-old Jeanneau Sun Odyssey 49 with a new carbon mast and V-boom often led my friends to ask: Why not just buy a new boat?
But since I am really attached to my yacht, it was important for me to find partners who could implement my idea professionally and to a high standard. With Hall Spars and RigPro, I chose the perfect team for this project.
I was impressed by the care and passion with which the guys from Rigpro carried out the installation of the new rig – many thanks to Ollie and Phil!
The collaboration was fantastic, and so is the result.
RigPro NZ delivered an excellent result on our refit project. From the outset, clear goals were set and the work was completed to a high standard. The project managers and the rig step/service team on the ground here in New Zealand were what really made the experience stand out.
Their expertise, organisation, and hands-on approach ensured a complex rig refit and multiple upgrades were completed on schedule despite several challenges along the way. The team went above and beyond to meet our deadlines and consistently delivered work of a very high quality.
They worked closely with the crew and were always available to answer questions or resolve any issues that arose during the process.
What also sets them apart is their support beyond the dock. The team was always willing to come sailing with us, even competing with us in our first ever regatta, while continuing to provide ongoing technical support whenever needed.
I'd be happy to work with Rig Pro NZ again.
Ready for a Custom Solution?
Start your project today
Get in touch
